SiC Granulation molding machine

SiC Machine Introduced:

1. Vertical Type Super Mixer
   
   Characteristics:
   • This machine stirs the main axle by using oil pressure power which torsion is above 5 times than general pellet machines.
   • The resolver of the vertical type super mixer, which can save 10% than general mixer, may reduce the production cost and increase the economic efficiency.
   • The vertical type super mixer leaf and chopper both are located at the cover of barrel. The bottom of barrel is big arc shape and there is no dead space in the barrel. And it is designed in main and vice knife leaves, therefore it won’t have rub overheated of raw material and cause the nature change of the product.
   • The unity formation of knife leaf plus the special technology design can reach the good mix effect and reduce the air pollution.
   • This machine meets the CGMP requirements.

   Granulation - alcohol	Granulation - acetone

2. Rotary Granule Sieving Machine
   
   Characteristics:
   • Dry type: apply to sieve block and mass shape into well mixed grain.
   • Made of stainless SUS304. Easy to settle and clean. Fitting CGMP norm.
   • Productivity: 300kg per hour.
3. Rotating Double-Deck Tablet Pressing Machine
   
   Characteristics:
   • The whole machine is through treatment of anti-rustiness hard chromium and SUS304#coating. It fits actual requirement of CGMP.
   • For difficult tabletting products like drugs, health food, aquatic products which including plum cake, fish meal tablet,…etc, this machine may shape it easily and the hardness may reach 15 kg/㎡.
   • With LCD screen, it appears weight gage and hardness which meet CGMP norm.
   

Bewise Inc., being a professional manufacturer of various cutting tools, is endeavoring to make excellent products. We are very experienced in custom-made tools, and good at solving customers’ problems when they meet difficulties and troubles. Through everlasting research and practices, we understand thoroughly about different materials of cutters and cutting tools.

BW's popular products for tool series including circular saw, carbide cutting tool, saw blade, wood saw blade, special tool,side milling cutter, …etc; For machines we have spiral tube cooler, cutter grinder, and the latest design and advanced powder forming machine / pelletizer. Bewise is a superior manufacturer and supplier of cutter production and machinery industry.

鉸刀介紹-part2

鉸刀是用於孔的精加工和半精加工的刀具，加工餘量一般很小。鉸刀可用手動或裝在鑽床、車床、搪床等主軸上使用，在鉸削過程中，一般多為鉸刀一方面旋轉，一方面沿著軸向進給。鉸削生成的切屑量很小，故其切屑排出溝槽亦比鑽頭小。

鉸刀介紹-part1

鑽削後內孔一般都很粗糙，若在精密及光度上有較高的要求，降低其表面的粗糙度，通常需再 施予鉸孔加工，鉸孔工作所用的刀具即稱鉸刀。

Cu75Ga25, Cu40In60 Target Material

• Characteristics：CIGS thin film solar cell precursors
• Specifications：
  Target diameter:3"and 4" Cu75％Ga25％,Cu40％In60％
• Material Composition：
  

  Composition	Purity
  Cu	99.999%
  Ga	99.999%
  In	99.999%
  Ar	99.9995%

• Application：Apply vacuum melting production to make target compound of CIGS thin film solar cells.

Bewise Inc., being a professional manufacturer of various cutting tools, is endeavoring to make excellent products. We are very experienced in custom-made tools, and good at solving customers’ problems when they meet difficulties and troubles. Through everlasting research and practices, we understand thoroughly about different materials of cutters and cutting tools.


BW’s popular products for tool series including circular saw, carbide cutting tool, saw blade, wood saw blade, special tool,side milling cutter, …etc; For machines we have spiral tube cooler, cutter grinder, and the latest design and advanced powder forming machine / pelletizer. Bewise is a superior manufacturer and supplier of cutter production and machinery industry.

High-Entropy Alloys

• Material Name：
  High-Entropy alloys is a new design concept of alloy, which use multi major composition instead of traditional single main ingredient. It has large difference than traditional one.
• Characteristics：
  
  1. Easy to produce disordered amorphous phase and nano-precipitates.
  2. Good thermal stability.
  3. Extremely high hardness.
  4. Superior corrosion resistance.
• Target material diameter：
  3"and 4"
  

  Material	Purity	Ratio
  Ti	99.999%	20%
  V	99.999%	20%
  Cr	99.999%	20%
  Zr	99.999%	20%
  Al	99.999%	20%

• Application：Good for traditional industries which with huge requirements, endurable mold, 3C electronic mold , and high speed cutting tools.

Bewise Inc., being a professional manufacturer of various cutting tools, is endeavoring to make excellent products. We are very experienced in custom-made tools, and good at solving customers’ problems when they meet difficulties and troubles. Through everlasting research and practices, we understand thoroughly about different materials of cutters and cutting tools.


BW’s popular products for tool series including circular saw, carbide cutting tool, saw blade, wood saw blade, special tool,side milling cutter, …etc; For machines we have spiral tube cooler, cutter grinder, and the latest design and advanced powder forming machine / pelletizer. Bewise is a superior manufacturer and supplier of cutter production and machinery industry.

纖維增強複合材料切削

複合材料顧名思義是由兩種以上的材質所組合而成，一般來講，是由基材(matrix)及補強材(reinforcements)所構成。

基材是材料組成裏連續的材質，而補強材則為其中不連續的材質。複合材料種類繁多，應用最多的是纖維增強複合材料也叫做纖維增強塑膠(FRP)。高分子一般分為熱塑性塑膠(thermoplastic)及熱固性塑膠(thermoset)兩大類，纖維則有不同的材料及形式，常用的有玻璃纖維、碳纖維、Kevlar纖維、硼纖維…。

纖維增強複合材料特點:

1. 具有高的比強度和比剛度
2. 抗疲憊性能好
3. 減振性能好
4. 斷裂安全性好

纖維增強複合材料切削特點:

1. 切削溫度高，刀具耐用度低
2. 加工精度和表面粗糙度不易控制
3. 易產生高溫變質和軟化
4. 使用切削液要慎重-複合材料吸進切削液而影響材料的使用性能

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纖維增強複合材料切削方法:

1. 鋸切
   
   • 玻璃纖維增強熱固性基體層壓板，採用手鋸或圓鋸切割。這時要注意克服材料的低熱導性和因振動造成的分層。
   • 排除切削產生的熱量可加冷卻劑。
2. 鑽孔和仿形銑
   
   • 大多數熱固性複合材料層合板經鑽孔和仿形銑後會產生收縮，因此精加工時要考慮一定的餘量。
   • 鑽孔時最好用墊板墊好，以免邊緣分層和外層撕裂。
   • 鑽頭必須保持鋒利，必須採用快速除去鑽屑和使工件溫升最小的工藝。
   • 熱塑性複合材料鑽孔時，更要避免過熱和鑽屑的堆積。
3. 銑削、切割、車削和磨削
   
   • 刀具要鋒利、切削速度要適當、要供給充足冷風及冷卻液或潤滑劑和進給速度要快。
4. 其他切削方法
   
   • 沖孔和剪切在標準金屬加工設備上進行，必須注意工作溫度，必要時可適當對材料預熱。
   • 雷射光束加工的特點是切縫小、速度快、能大量節省原材料和可以加工形狀複雜的工件。
   • 高壓水切割的特點是切口品質高、結構完整性好、速度快，特別適宜金屬基複合材料的切割。
   • 電弧加工的優點是切口品質高、不會產生微裂紋，唯一不足是工具磨損太快。
   • 超聲波加工的特點是加工精度高，適宜在硬而脆的材料上打孔和開槽。
   • 電子束加工屬微量切削加工，其特點是加工精度極高，沒有熱影響區，適宜在大多數複合材料上打孔、切割和開槽，缺點是會產生裂紋和介面脫粘開裂。
   • 電化學加工的優點是不會損傷工件，適宜於大多數具有均勻導電性複合材料(前提是不吸濕)的開槽、鑽孔、切削和複雜孔腔的加工。

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纖維增強複合材料切削原則:

1. 選擇刀具材料：
   
   因 鑽石(金剛石)刀具的硬度很高，且切削刃能夠磨得很鋒利，有利於切斷纖維，故切削效果最好刀具材料的選擇上，最好用PCD金剛石，其次為PCBN要選擇耐磨和導熱係數高的刀具材料。高速鋼刀具，最好選用氮化鈦塗層的高速鋼。硬質合金(鎢鋼)刀具一般選用導熱係數高的YG類硬質合金或塗層硬質合金。
2. 選擇刀具幾何參數：
   切削FRP複合材料，對刀具前角的要求刀具刃口具有一定強度，散熱條件要好，刀刃鋒利，後角要大一些。一般情況下，γO=-5o～10o,αO=10o～12o， 刀尖圓弧盡可能大一些，以改善散熱條件。鑽孔時，盡可能選用硬質合金鑽頭，並修磨鑽心處螺旋溝槽表面，以增大該處前角，縮短橫刃長度為原來長度的 1/2～1/4，以減小軸向力，並降低鑽尖高度，在副後面3～5mm向後磨副後角3o～5o，以減小與孔壁的摩擦。
3. 選擇切削用量：
   用高速鋼刀具切削FRP複合材料的切削速度為10～15m/min；硬質合金刀具的切削速度為40～80m/min；人造聚晶金剛石(PCD)複合片刀具的切削速度為80～120m/min。進給量為0.2～0.5mm/r，在切進和切出時，為了防止分層、崩邊，這時的進給量應小一些或用刀在兩端倒 45o角及選用主偏角小於60o的刀具。
4. FRP的切斷：
   在一般的情況下，採用薄金剛石(鑽石)鋸片進行切割。也可採用超高壓水，壓力為400MPa，由口徑小於φ1mm的噴嘴噴出，以2～3倍音速的超高速衝擊被加工表面，進行切割加工。
5. 切削時應留意的題目：
   為了避免銑削時工件切離處掉渣，應採用順銑，並在即將銑完時採用手動進給。為了防止撕裂和分層，在切出時採用塑膠或金屬板支承，予以防護。

資料來源: 中國百科網