Wednesday, October 13, 2010

Palladium www.tool-tool.com



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Palladium (play /pəˈldiəm/ pə-LAY-dee-əm) is a chemical element with the chemical symbol Pd and an atomic number of 46. Palladium is a rare and lustrous silvery-white metal that was discovered in 1803 by William Hyde Wollaston, who named it after the asteroid Pallas, which was named after the epithet of the Greek goddess Athena, acquired by her when she slew Pallas.

Palladium, along with platinum, rhodium, ruthenium, iridium and osmium form a group of elements referred to as the platinum group metals (PGMs). Platinum group metals share similar chemical properties, but palladium has the lowest melting point and is the least dense of these precious metals.

The unique properties of palladium and other platinum group metals account for their widespread use. One in four goods manufactured today either contain platinum group metals or the platinum group metals play a key role during their manufacturing process. Over half of the supply of palladium and its congener platinum goes into catalytic converters, which convert up to 90% of harmful gases from auto exhaust (hydrocarbons, carbon monoxide and nitrogen oxide) into less harmful substances (nitrogen, carbon dioxide and water vapor). Palladium is found in many electronics including computers, mobile phones, multi-layer ceramic capacitors, component plating, low voltage electrical contacts, and SED/OLED/LCD televisions. Palladium is also used in dentistry, medicine, hydrogen purification, chemical applications, and groundwater treatment. Palladium plays a key role in the technology used for fuel cells, which combines hydrogen and oxygen to produce electricity, heat and water.

Ore deposits of palladium and other platinum group metals are rare, and the most extensive deposits have been found in the norite belt of the Bushveld Igneous Complex in the Transvaal in South Africa, the Stillwater Complex in Montana, United States, the Sudbury District of Ontario, Canada, and the Norilsk Complex in Russia. In addition to mining, recycling is also a source of palladium, mostly from scrapped catalytic converters. The numerous applications and limited supply sources of palladium result in palladium drawing considerable investment interest.

Palladium was discovered by William Hyde Wollaston in 1803. This element was named by Wollaston in 1804 after the asteroid Pallas, which had been discovered two years earlier.Wollaston found palladium in crude platinum ore from South America by dissolving the ore in aqua regia, neutralizing the solution with sodium hydroxide, and precipitating platinum as ammonium chloroplatinate with ammonium chloride. He added mercuric cyanide to form the compound palladium cyanide, which was heated to extract palladium metal.

Palladium chloride was at one time prescribed as a tuberculosis treatment at the rate of 0.065 g per day (approximately one milligram per kilogram of body weight). This treatment did have many negative side-effects, and was later replaced by more effective drugs.

Palladium's affinity for hydrogen led it to play an essential role in the Fleischmann–Pons experiment in 1989.

In the run up to 2000, Russian supply of palladium to the global market was repeatedly delayed and disrupted because the export quota was not granted on time, for political reasons. The ensuing market panic drove the palladium price to an all-time high of $1100 per troy ounce in January 2001. Around this time, the Ford Motor Company, fearing auto vehicle production disruption due to a possible palladium shortage, stockpiled large amounts of the metal purchased near the price high. When prices fell in early 2001, Ford lost nearly US$1 billion.World demand for palladium increased from 100 tons in 1990 to nearly 300 tons in 2000. The global production of palladium from mines was 222 metric tons in 2006 according to USGS data. Most palladium is used for catalytic converters in the automobile industry.

In 2007, Russia was the top producer of palladium, with a 44% world share, followed by South Africa with 40%. Canada with 6% and the U.S. with 5% are the only other substantial producers of palladium.

Palladium may be found as a free metal alloyed with gold and other platinum group metals in placer deposits of the Ural Mountains, Australia, Ethiopia, North and South America. For the production of palladium these deposits play only a minor role. The commercially most important deposits from which palladium is produced are nickel-copper deposits found in the Sudbury Basin, Ontario, and the Norilsk–Talnakh deposits in Siberia. The other large deposit is the Merensky Reef platinum group metals deposit within the Bushveld Igneous Complex South Africa. The Stillwater igneous complex of Montana and the Roby zone ore body of the Lac des Îles igneous complex of Ontario are the two other sources of palladium in Canada and the United States.

Palladium is also produced in nuclear fission reactors and can be extracted from spent nuclear fuel (see synthesis of precious metals) though the quantity produced is insignificant.

Palladium is found in the rare minerals cooperite and polarite.

Palladium belongs to group 10 in the periodic table:

Z Element No. of electrons/shell
28 nickel 2, 8, 16, 2
46 palladium 2, 8, 18, 18
78 platinum 2, 8, 18, 32, 17, 1
110 darmstadtium 2, 8, 18, 32, 32, 17, 1

but has a very atypical configuration in its outermost electron shells compared to the rest of the members of group 10, if not to all elements (see also niobium (41), ruthenium (44), and rhodium (45)).

Palladium is a soft silver-white metal that resembles platinum. It is the least dense and has the lowest melting point of the platinum group metals. It is soft and ductile when annealed and greatly increases its strength and hardness when it is cold-worked. Palladium dissolves slowly in sulfuric, nitric, and hydrochloric acid.[5] This metal also does not react with oxygen at normal temperatures (and thus does not tarnish in air). Palladium heated to 800°C will produce a layer of palladium(II) oxide (PdO). It lightly tarnishes in moist atmosphere containing sulfur.

The metal has the uncommon ability to absorb up to 900 times its own volume of hydrogen at room temperatures. It is thought that this possibly forms palladium hydride (PdH2) but it is not yet clear if this is a true chemical compound.[5] When palladium has absorbed large amounts of hydrogen, it will expand slightly in size.

Common oxidation states of palladium are 0,+1, +2 and +4. Although originally +3 was thought of as one of the fundamental oxidation states of palladium, there is no evidence for palladium occurring in the +3 oxidation state; this has been investigated via X-ray diffraction for a number of compounds, indicating a dimer of palladium(II) and palladium(IV) instead. In 2002, palladium(VI) was first reported.

Naturally occurring palladium is composed of seven isotopes, which includes six stable isotopes. The most stable radioisotopes are 107Pd with a half-life of 6.5 million years (found in nature), 103Pd with a half-life of 17 days, and 100Pd with a half-life of 3.63 days. Eighteen other radioisotopes have been characterized with atomic weights ranging from 90.94948(64) u (91Pd) to 122.93426(64) u (123Pd). Most of these have half-lives that are less than a half-hour, except 101Pd (half-life: 8.47 hours), 109Pd (half-life: 13.7 hours), and 112Pd (half-life: 21 hours).

The primary decay mode before the most abundant stable isotope, 106Pd, is electron capture and the primary mode after is beta decay. The primary decay product before 106Pd is rhodium and the primary product after is silver.

Radiogenic 107Ag is a decay product of 107Pd and was first discovered in 1978 in the Santa Clara meteorite of 1976. The discoverers suggest that the coalescence and differentiation of iron-cored small planets may have occurred 10 million years after a nucleosynthetic event. 107Pd versus Ag correlations observed in bodies, which have clearly been melted since accretion of the solar system, must reflect the presence of short-lived nuclides in the early solar system.

Palladium primarily exists in the 0, +2, +4 oxidation states; the +4 oxidation state is comparatively rare. One major example of palladium(IV) is hexachloropalladate(IV), [PdCl6]2−.

Elemental palladium reacts with chlorine to give palladium(II) chloride; it dissolves in nitric acid and precipitates palladium(II) acetate on addition of acetic acid. These two compounds and the bromide are reactive and relatively inexpensive, making them convenient entry points to palladium chemistry. All three are not monomeric; the chloride and bromide often need to be refluxed in acetonitrile to obtain the more reactive acetonitrile complex monomers, e.g.:

PdX2 + 2 MeCN → PdX2(MeCN)2 (X = Cl, Br)

Palladium(II) chloride is the principal starting material for many other palladium catalysts. It is used to prepare heterogeneous palladium catalysts: palladium on barium sulfate, palladium on carbon, and palladium chloride on carbon. It reacts with triphenylphosphine in coordinating solvents to give bis(triphenylphosphine)palladium(II) dichloride, a useful cataly Where desired, the catalyst may be formed in situ.

PdCl2 + 2PPh3 → PdCl2(PPh3)2

Reduction of this phosphine complex with hydrazine with more phosphine gives tetrakis(triphenylphosphine)palladium(0), one of the two major palladium(0) complexes:

PdCl2(PPh3)2 + 2 PPh3 + 2.5 N2H4 → Pd(PPh3)4 + 0.5 N2 + 2 N2H5+Cl

The other major palladium(0) complex, tris(dibenzylideneacetone)dipalladium(0) (Pd2(dba)3), is prepared by reducing sodium hexachloropalladate(IV) in the presence of dibenzylideneacetone.

The great many reactions in which palladium compounds serve as catalysts are collectively known as palladium-catalyzed coupling reactions. Prominent examples include the Heck, Suzuki reaction, and Stille reactions. Palladium(II) acetate, tetrakis(triphenylphosphine)palladium(0) (Pd(PPh3)4, and tris(dibenzylideneacetone)dipalladium(0) (Pd2(dba)3) are useful in this regard, either as catalysts, or as starting points to catalysts. One troublesome problem with palladium catalysis is that the catalysts may decompose at high temperature to give elemental palladium, either as a black precipitate ("palladium black") or deposited as a mirror on the reaction flask.

The largest use of palladium today is in catalytic converters.Palladium is also used in jewelry, in dentistry, watch making, in blood sugar test strips, in aircraft spark plugs and in the production of surgical instruments and electrical contacts. Palladium is also used to make professional transverse flutes. As a commodity, palladium bullion has ISO currency codes of XPD and 964. Palladium is one of only four metals to have such codes, the others being gold, silver and platinum.

When it is finely divided, such as in palladium on carbon, palladium forms a versatile catalyst and speeds up hydrogenation and dehydrogenation reactions, as well as in petroleum cracking. A large number of carbon-carbon bond forming reactions in organic chemistry (such as the Heck and Suzuki coupling) are facilitated by catalysis with palladium compounds. (see #Compounds and palladium-catalyzed coupling reactions) In addition palladium, when dispersed on conductive materials, proves to be an excellent electrocatalyst for oxidation of primary alcohols in alkaline In 2010, palladium-catalysed organic reactions were recognised by the Nobel Prize in Chemistry

Pd is also a versatile metal for homogeneous catalysis. It is used in combination with a broad variety of ligands for highly selective chemical transformations.

A 2008 study showed that palladium is an effective catalyst for making carbon-fluoride bonds.

Palladium is found in the Lindlar catalyst, also called Lindlar's Palladium.

The second biggest application of palladium in electronics is making the multilayer ceramic capacitor.Palladium (and palladium-silver alloys) are used as electrodes in multi-layer ceramic capacitors. Palladium (sometimes alloyed with nickel) is used in connector platings in consumer electronics.

It is also used in plating of electronic components and in soldering materials. The electronic sector consumed 1.07 million troy ounces (33.2 metric tons) of palladium in 2006, according to a Johnson Matthey report.

Hydrogen easily diffuses through heated palladium; thus, it provides a means of purifying the gas. Membrane reactors with Pd membranes are therefore used for the production of high purity hydrogen.

It is a part of the palladium-hydrogen electrode in electrochemical studies. Palladium(II) chloride can oxidize large amounts of carbon monoxide gas, and is used in carbon monoxide detectors.

Palladium hydride is metallic palladium that contains a substantial quantity of hydrogen within its crystal lattice. At room temperature and atmospheric pressure, palladium can adsorb up to 900 times its own volume of hydrogen in a reversible process. This property has been investigated because hydrogen storage is of such interest and a better understanding of what happens at the molecular level could give clues to designing improved metal hydrides. A palladium based store, however, would be prohibitively expensive due to the cost of the metal.

A palladium plated belt buckle.

Palladium itself has been used as a precious metal in jewelry since 1939, as an alternative to platinum or white gold. This is due to its naturally white properties, giving it no need for rhodium plating. It is much lighter than platinum. Similar to gold, palladium can be beaten into a thin leaf form as thin as 100 nm (1/250,000 in). Like platinum, it will develop a hazy patina over time. Unlike platinum, however, palladium may discolor at high soldering temperatures, become brittle with repeated heating and cooling, and react with strong acids.

Palladium is one of the three most popular metals used to make white gold alloys. (Nickel and silver can also be used.) Palladium-gold is a more expensive alloy than nickel-gold, but seldom causes allergic reactions (though certain cross-allergies with nickel may occur).

When platinum was declared a strategic government resource during World War II, many jewelry bands were made out of palladium. As recently as September 2001, palladium was more expensive than platinum and rarely used in jewelry also due to the technical obstacle of casting. However the casting problem has been resolved and its use in jewelry has increased because of a large spike in the price of platinum and a drop in the price of palladium.

Prior to 2004, the principal use of palladium in jewelry was as an alloy in the manufacture of white gold jewelry, but, beginning early in 2004 when gold and platinum prices began to rise steeply, Chinese jewelers began fabricating significant volumes of palladium jewelry. Johnson Matthey estimated that in 2004, with the introduction of palladium jewelry in China, demand for palladium for jewelry fabrication was 920,000 ounces, or approximately 14% of the total palladium demand for 2004—an increase of almost 700,000 ounces from the previous year. This growth continued during 2005, with estimated worldwide jewelry demand for palladium of about 1.4 million ounces, or almost 21% of net palladium supply, again with most of the demand centered in China. The popularity of palladium jewelry is expected to grow in 2008 as the world's biggest producers embark on a joint marketing effort to promote palladium jewelry worldwide.

With the platinotype printing process photographers make fine-art black-and-white prints using platinum or palladium salts. Often used with platinum, palladium provides an alternative to silver.

Palladium leaf is one of several alternatives to silver leaf used in manuscript illumination. The use of silver leaf is problematic because it tarnishes quickly, dulling the appearance and requiring constant cleaning. Palladium is a suitable substitute due to its resistance to tarnishing. Aluminium leaf is another inexpensive alternative, but aluminium is much more difficult to work than gold or silver and results in less than optimal results when employing traditional metal leafing techniques, so palladium leaf is considered the best substitute despite its considerable cost. Platinum leaf may be used to the same effect as palladium leaf with similar working properties, but it is not as commercially available on demand in leaf form.

Finely divided palladium metal can be pyrophoric. As a platinum-group metal, the bulk material is quite inert. Although contact dermatitis has been reported the amount of data on the effects of exposure to palladium is limited

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Tuesday, October 12, 2010

BW創新開發新車刀片www.tool-tool.com

随着工业技术演进,各种科技产品以及日常用品走向多样化的趋势,因此对于精密加工的精度要求也不断提升,同时也必须降低成本,以创造更多的利润。
本车刀片创作之主要目的在于提供一种具多元高性能合金氮化物被覆层之车刀片,昔往的车刀片依其厚度以及锐利度差异改善,往往仅具有切削或研磨特定材料之功能,且于其模具设计完成后即定型,仅能藉由改变其材料,生产具不同物理性质之车刀片,却无法改变其切削或研磨之功能,亦无法使用于其它材料之切削或研磨等缺点。
BW公司创新开发车刀片Chemical Vapor Deposition Diamond是在半真空下低电压高电流或高电压低电流的直流电弧加温6000度以上,利用甲烷或其它含碳气体以化学气相沉积分解而得。甲烷CH4可视为以四个氢原子压缩碳而成的单原子钻石(乙烷则为双原子钻石,依此类推),本身已有的钻石结构,在经由Si控制晶面生长方向如:100与111,经过碳原子缓慢地连接而形成极薄(奈米级)的钻石膜,将温度提高后可使其逐渐沉积为较厚的钻石膜,CVDD沈积厚度5um~100um因沈积数度约1um为30分钟、速度缓慢。CVDD 加工处理温度: Bernex 高温涂层: 900 ℃ ~1050 ℃, Bernex MT CVD 中温涂层: 720 ℃ ~900 ℃。涂层厚度范围是 5 ~12 um , 但在有些情况下,涂层厚度可达 20um ,工艺时间范围为 8~24 小时, 与钨钢片做真空焊接方式做成上中下三层的车刀片,再与车刀架机作为结合,上层钨钢在经由10轴研磨机做特殊沟槽进行排屑动作,其动作主要为切成片状屑、不会伤及工件表面、中层以CVDD为刀具刃口进行切割高难度复合材料与高硬度材料,如碳纤维、玻璃纤维、含钠量15%以上玻璃、钛合金等材质,下层钨钢其目的强化CVDD耐震度作为减震与支持CVDD脆度,可与10轴研磨机进行研磨刀口几何,当PCD与CVDD车刀片进行测试比较时,会因CVDD车刀片为长晶方式及其表面性光滑细腻,尤其在切割锻造铝圈其表面细腻远远超过PCD车刀片切割之表面,再加上钨钢片段屑功能极佳、不会伤及铝圈工件、视为最佳产品。
CVDD优点:
 涂层的极端韧度
 高的装炉数量(但工艺时间长)
 反应器内零件无须旋转
 能对复杂几何形状的零件和有内孔零件涂层
 涂层厚度高度均匀,无论是简单还是复杂的几何形状零件
 CVDD 钻石适用于切削不同的非铁类金属材料,并且因钻石镀膜拥有良好的耐磨耗性而能延长切削周期、提高生产产量。

http://www.industrysourcing.com/ezine/res/10/10/imn.html
歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具、協助客戶設計刀具流程、DIN or JIS 鎢鋼切削刀具設計、NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計、超高硬度的切削刀具、醫療配件刀具設計、複合式再研磨機、PCD地板專用企口鑽石組合刀具、粉末造粒成型機、主機版專用頂級電桿、PCD V-Cut刀、捨棄式圓鋸片組、粉末成型機、航空機械鉸刀、主機版專用頂級電感、’汽車業刀具設計、電子產業鑽石刀具、木工產業鑽石刀具、銑刀與切斷複合再研磨機、銑刀與鑽頭複合再研磨機、銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!
BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan
Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users’ demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting tool、aerospace tool .HSS DIN Cutting tool、Carbide end mills、Carbide cutting tool、NAS Cutting tool、NAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end mill、disc milling cutter,Aerospace cutting tool、hss drill’Фрезеры’Carbide drill、High speed steel、Compound Sharpener’Milling cutter、INDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) ’Core drill、Tapered end mills、CVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden Finger’PCD V-Cutter’PCD Wood tools’PCD Cutting tools’PCD Circular Saw Blade’PVDD End Mills’diamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE ‘Single Crystal Diamond ‘Metric end mills、Miniature end mills、Специальные режущие инструменты ‘Пустотелое сверло ‘Pilot reamer、Fraises’Fresas con mango’ PCD (Polycrystalline diamond) ‘Frese’POWDER FORMING MACHINE’Electronics cutter、Step drill、Metal cutting saw、Double margin drill、Gun barrel、Angle milling cutter、Carbide burrs、Carbide tipped cutter、Chamfering tool、IC card engraving cutter、Side cutter、Staple Cutter’PCD diamond cutter specialized in grooving floors’V-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert’ PCD Diamond Tool’ Saw Blade with Indexable Insert’NAS tool、DIN or JIS tool、Special tool、Metal slitting saws、Shell end mills、Side and face milling cutters、Side chip clearance saws、Long end mills’end mill grinder’drill grinder’sharpener、Stub roughing end mills、Dovetail milling cutters、Carbide slot drills、Carbide torus cutters、Angel carbide end mills、Carbide torus cutters、Carbide ball-nosed slot drills、Mould cutter、Tool manufacturer.
Bewise Inc. www.tool-tool.com
ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな
情報を受け取って頂き、もっと各産業に競争力プラス展開。
弊社は専門なエンド・ミルの製造メーカーで、客先に色んな分野のニーズ、
豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。
弊社は各領域に供給できる内容は:
(1)精密HSSエンド・ミルのR&D
(2)Carbide Cutting tools設計
(3)鎢鋼エンド・ミル設計
(4)航空エンド・ミル設計
(5)超高硬度エンド・ミル
(6)ダイヤモンド・エンド・ミル
(7)医療用品エンド・ミル設計
(8)自動車部品&材料加工向けエンド・ミル設計
弊社の製品の供給調達機能は:
(1)生活産業~ハイテク工業までのエンド・ミル設計
(2)ミクロ・エンド・ミル~大型エンド・ミル供給
(3)小Lot生産~大量発注対応供給
(4)オートメーション整備調達
(5)スポット対応~流れ生産対応
弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。
Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz.
BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.
BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

Sunday, October 10, 2010

白石墨www.tool-tool.com

相对密度3.48。熔点3000℃。硬度与金刚石相当。高温时稳定性优于金刚石。可在高温、高压条件下硼和氮气直接合成。  用途:氮化硼主要用于耐火材料、半导体固相掺杂源、原子堆的结构材料、防中子辐射的包装材料、火箭发动机组成材料、高温润滑剂和脱模剂。用氮化硼加工的纤维可用作无机合成工程材料,广泛用于宇航、国防工业。立方氮化硼还可用作深井钻头、高速切削工具。




歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具、協助客戶設計刀具流程、DIN or JIS 鎢鋼切削刀具設計、NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計、超高硬度的切削刀具、醫療配件刀具設計、複合式再研磨機、PCD地板專用企口鑽石組合刀具、粉末造粒成型機、主機版專用頂級電桿、PCD V-Cut刀、捨棄式圓鋸片組、粉末成型機、航空機械鉸刀、主機版專用頂級電感、’汽車業刀具設計、電子產業鑽石刀具、木工產業鑽石刀具、銑刀與切斷複合再研磨機、銑刀與鑽頭複合再研磨機、銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com / FAX:+886 4 2471 4839 N.Branch 5F ,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users’ demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting tool、aerospace tool .HSS DIN Cutting tool、Carbide end mills、Carbide cutting tool、NAS Cutting tool、NAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end mill、disc milling cutter,Aerospace cutting tool、hss drill’Фрезеры’Carbide drill、High speed steel、Compound Sharpener’Milling cutter、INDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) ’Core drill、Tapered end mills、CVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden Finger’PCD V-Cutter’PCD Wood tools’PCD Cutting tools’PCD Circular Saw Blade’PVDD End Mills’diamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE ‘Single Crystal Diamond ‘Metric end mills、Miniature end mills、Специальные режущие инструменты ‘Пустотелое сверло ‘Pilot reamer、Fraises’Fresas con mango’ PCD (Polycrystalline diamond) ‘Frese’POWDER FORMING MACHINE’Electronics cutter、Step drill、Metal cutting saw、Double margin drill、Gun barrel、Angle milling cutter、Carbide burrs、Carbide tipped cutter、Chamfering tool、IC card engraving cutter、Side cutter、Staple Cutter’PCD diamond cutter specialized in grooving floors’V-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert’ PCD Diamond Tool’ Saw Blade with Indexable Insert’NAS tool、DIN or JIS tool、Special tool、Metal slitting saws、Shell end mills、Side and face milling cutters、Side chip clearance saws、Long end mills’end mill grinder’drill grinder’sharpener、Stub roughing end mills、Dovetail milling cutters、Carbide slot drills、Carbide torus cutters、Angel carbide end mills、Carbide torus cutters、Carbide ball-nosed slot drills、Mould cutter、Tool manufacturer.

Bewise Inc. www.tool-tool.com

ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな

情報を受け取って頂き、もっと各産業に競争力プラス展開。

弊社は専門なエンド・ミルの製造メーカーで、客先に色んな分野のニーズ、

豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。

弊社は各領域に供給できる内容は:

(1)精密HSSエンド・ミルのR&D

(2)Carbide Cutting tools設計

(3)鎢鋼エンド・ミル設計

(4)航空エンド・ミル設計

(5)超高硬度エンド・ミル

(6)ダイヤモンド・エンド・ミル

(7)医療用品エンド・ミル設計

(8)自動車部品&材料加工向けエンド・ミル設計

弊社の製品の供給調達機能は:

(1)生活産業~ハイテク工業までのエンド・ミル設計

(2)ミクロ・エンド・ミル~大型エンド・ミル供給

(3)小Lot生産~大量発注対応供給

(4)オートメーション整備調達

(5)スポット対応~流れ生産対応

弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。

Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz.

BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.
BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.

Thursday, October 07, 2010

煤焦油精制新技术 www.tool-tool.com

Bewise Inc. www.tool-tool.com Reference source from the internet.
摘 要:对煤焦油加工的历史沿革、现状与发展进行综述,重点介绍国内煤焦油精制及其产品深加工的工艺与设备改进技术与近年引进的有关新技术,旨在新技术能为我所用,提高煤焦油加工产品的质量,增加产品品种,尤其在节能降耗、环境保护方面有所得益。 关键词:煤焦油;煤焦油精制;焦油蒸馏;工业萘蒸馏;深加工

1、 现代焦油蒸馏模式
现代焦油蒸馏的模式大致有以下类型:采用大型装置,如德国最大焦油蒸馏装置为50万t/a;采用常、减压连续蒸馏操作方式,并全部设置余热利用,使每吨焦油耗热量小于0.879MJ;提高塔的分离效率,使萘的回收率大于90%、萘的集中度也达90%以上;通过“闪蒸”方式,获得不同软化点的沥青;有效抑制焦油过程中发生聚合反应,特别是避免结焦;采用微机控制,实现开停工切换与正常运行的全部工艺参数自控调节;寻求扩大焦油原料的资源。

2 煤焦油加工发展方向

2.1 集中加工与大型化
煤焦油集中加工与大型化的优点是:成本低;能耗低、产率高;投资省;产品品种多、档次高,有利于深加工;环境保护好。而目前国内焦油加工装置普遍较分散、规模小(小于3万t/a),每吨焦油能耗高达2.0MJ,而且环境污染严重,产品品种少,质量较差,生产成本高,经济效益差。

2.2 扩大加工原料的资源
即掺混一部分“蒸汽裂解法制烯烃”过程中产生的“裂解焦油”,与煤焦油一起进行加工。该工艺在吕特格公司已实现工业化。而国内仍有较多的煤焦油直接作为燃料油,未能实现资源的综合利用。

3 煤焦油加工新技术

3.1 焦油蒸馏技术
国内多采用常压、一塔式、切取两混或三混馏分的蒸馏工艺。引进的煤焦油蒸馏装置有如下特点:采用连续脱水―脱轻油,馏分塔为减压操作,塔顶采出酚油、压力为 13.3kPa,塔底为软化点为65℃的软沥青;采用方箱管式炉,出口焦油温度为330℃;余热利用好,其中,软沥青与焦油换热、各馏分采用蒸汽发生器产生0.3MPa的低压蒸汽;馏分塔塔顶的油汽采用空气冷凝冷却器,并为减压操作,可节能约15%~50%;减压抽出的尾气与分离酚水,均送往管式炉焚烧;馏分塔材质选用抗腐蚀低碳合金钢。

3.2 工业萘蒸馏技术
目前,国内多数焦化厂生产的是不酸洗95%工业萘,只有回收喹啉类的厂家才生产稀酸洗95%工业萘。另外,生产95%工业萘的原料也有不同:窄馏分(即萘油馏分)、四混馏分(轻、酚、萘、洗)、三混馏分(酚、萘、洗)、两混馏分(萘、洗)等。

工业萘蒸馏工艺可分为常压间歇釜式精馏、减压间歇釜式精馏、常压双釜双塔连续精馏、常压双炉双塔连续精馏、常压单炉双塔连续精馏、常压单炉单塔连续精馏、常加压单炉双塔连续精馏等。从精馏塔的实际塔板数来看,开始为50层、后增加到63层、64层、70层。其精馏塔的塔型有填料塔(瓷环、鲍尔环、波纹板等)、圆泡罩塔、条形泡罩塔、斜孔板塔、浮阀塔等。目前,多数大型焦化厂采用70层浮阀塔,以两混或三混馏分为原料的常压双炉双塔连续精馏工艺。常压单炉、双塔连续工艺较普遍,而宝钢的常、加压单炉双塔连续工艺的能耗最低。随着微机的应用,单炉、单塔连续精馏工艺有发展前途。

3.2.1 双釜、双塔常压连续精馏工艺 这是国内中小型焦化厂最为普遍采用的95N生产工艺,特点是操作稳定、控制容易。工艺过程见图1。



图1 双釜、双塔常压连续精馏工艺流程

3.2.2 双炉、双塔常压连续精馏工艺 工艺过程见图2。该工艺的特点是:初馏与精馏塔的塔底供热均靠各自的专用管式炉提供,以控制塔底的温度;两个塔的塔顶温度均靠调节其回流量来控制,有各自独立的温度制度,故操作方便,易控制。



图2 双炉、双塔常压连续精馏工艺流程

3.2.3 单炉、双塔常压连续精馏工艺 工艺过程见图3。该工艺的特点是:一个管式炉向两个塔的塔底提供热量,管式炉的面积分配尤为重要;两个塔顶的温度仍靠各自的回流量来控制;两个塔底的温度控制则靠调节管式炉(如:煤气量、空气量、二次空气量、烟道翻板等)来实现。若是两个塔底温度无法调整到所需要的数值,则表明管式炉的面积分配设计不合理,必须加以调整。



图3 单炉、双塔常压连续精馏工艺

3.2.4 单炉、单塔常压连续精馏工艺 见图4。



图4 单炉、单塔常压连续精馏工艺流程

3.2.5 宝钢单炉、双塔(精馏塔加压)连续精馏工艺 工艺过程见图5。特点是:精馏塔采用加压操作,原料萘油与精馏塔底油进行换热,温度达到120~125℃,再与回流槽来的95N汽进行换热,温度达到 180~200℃后进入初馏塔。初馏塔底油一部分泵送精馏塔、另一部分去重沸器,以精馏塔顶95N汽为供热源,温度升至235~245℃再返回初馏塔底。精馏塔塔底油一部分与原料萘油换热后外排,其余靠管式炉加热到319℃返回精馏塔内,以提供塔底热源。塔底为甲基萘油,含萘1%以下。初馏塔塔底的供热不靠管式炉,这是萘精馏塔采用加压操作的根本目的。各馏分的余热均通过蒸汽发生器产生低压蒸汽,其压力为0.3MPa。



图 5 宝钢单炉、双塔连续精馏工艺流程

3.3 焦油蒸馏所获馏分的洗涤技术

这里指的是碱洗脱酚或酸洗脱喹啉装置,可分别获得酚盐与硫酸喹啉。一般是先脱酚、后脱喹啉。也可只脱酚、不脱喹啉。原料则根据焦油蒸馏切取馏分不同而异,有窄馏分、宽馏分之分。洗涤工艺可间歇或连续操作。洗涤设备有空气搅拌、机械搅拌、泵混合、静态混合器、喷射混合器等型式。后两种洗涤器较先进,洗涤效果好,便于连续操作与自动控制。碱洗脱酚的主要控制因素有:用碱浓度、洗涤温度、分离时间、洗涤的级数等。各馏分的洗涤要求馏分含酚小于0.5%。

宝钢引进的是全连续碱洗脱酚工艺,碱液浓度较低,为8%~10%;轻油、酚油均为一段脱酚,脱酚效率分别为~38%、88%。其轻油脱酚对酚钠盐起到净化的作用。萘油则采用三段脱酚,脱酚效率为79%;脱酚设备采用静态混合器。另外,只对脱酚酚油与甲基萘油分别进行连续酸洗脱喹啉,加酸浓度为30%~39%,效率分别为38.5%、 52.2%。设备也采用静态混合器。

3.4 粗蒽制取技术

国内各厂均采用间歇操作工艺,设备为转鼓结晶机。为了提高粗蒽的收得率,开发了两段结晶法。宝钢引进的工艺采用全连续程序控制操作,包括:Ⅰ蒽油装入→冷却结晶→放料→离心等工序,计44h。后改进为自然与强制冷却相结合,缩至35h,结晶颗粒大;设备采用立式冷却结晶机,有利于实现连续操作;所得粗蒽的含蒽高达38%,而含油很低。

3.5 酚钠盐分解技术

国内大多采用硫酸分解法,缺点是有浓酚水产生,较难处理。20世纪70年代开发了烟道废气分解法,仍有二次污染问题。宝钢引进工艺采用高炉煤气分解法,按两级分解操作,其分解率为98%;并配备有苛化装置,可获得浓度为8%~10%的苛性碱液,苛化率为77%;无二次污染问题。

3.6 精萘制取技术

国内原一直采用浓硫酸精制法,缺点是产生大量废酸很难处理,能耗高、收得率低。20世纪80年代开发了间歇操作的分步结晶法,并得到普遍应用。宝钢曾引进区域熔融法,特点是连续操作,但精萘产率低,只有56%。近年改为采用“Praobd”工艺技术,为箱式分步结晶,精萘产率为90%;并全部按程序自动控制、连续操作。

3.7 粗酚精制技术

国内多采用常压脱水―减压脱渣、精馏的工艺,获得的酚类产品质量较差。引进的采用5塔连续操作脱水脱渣精馏、第6个塔为间歇操作的工艺流程。各塔均为减压操作,苯酚的回收率高达 42%,比国内要高10%左右;产品质量特别好,有特号苯酚(结晶点40℃以上),邻位甲酚(结晶点29℃以上),间、对甲酚,二甲酚等。

3.8 粗吡啶与粗喹啉精制技术

国内均采用烧碱液来中和分解硫酸喹啉,而国外多采用液氨来中和分解。粗吡啶与粗喹啉的精制都是采用间歇操作、共沸脱水、减压精馏的工艺流程。与国内不同的是引进装置采用6塔间歇脱水、真空精馏操作;并采用了空冷器,可节约冷却用水。

3.9 精蒽、精咔唑与蒽醌生产技术

国内都采用以粗蒽为原料,经溶剂―精馏法处理获得精蒽,再催化氧化制取蒽醌。宝钢引进“Praobd”技术,即以Ⅰ蒽油为原料,先加入溶剂进行分步结晶(简称溶剂结晶法)、再进行减压蒸馏,获得精蒽(含蒽达95%以上)与精咔唑(纯度为90%以上)。蒽醌生产工艺是瑞士Ciba Geigy公司的技术,经多段固定床催化氧化、多段冷却,获得纯度为99%以上的蒽醌,与国内相比,工艺与设备方面的水平也差不多。特点是整个生产过程所产生的废液很少,可以送往活性污泥装置处理;产生的废气量较大,但它可以经回收、过滤,再经废气燃烧装置破坏后放散,故不会给环境带来危害;还采用了美国 Foxboro公司的DCS控制系统。

3.10 沥青的利用与改质技术

目前,煤焦油沥青主要用于生产沥青焦、电极与阳极糊的粘结剂(改质沥青)、型煤粘结剂、筑路沥青、各种沥青防腐漆等。国外现已开发成功“煤沥青制造超高功率电极用针状焦及航空、宇宙飞船用碳素纤维”的生产技术,这是煤沥青今后的利用方向。

3.10.1 沥青延迟焦生产技术 石油沥青生产延迟焦的技术在石化行业早已应用,而煤沥青生产延迟焦―沥青焦的技术在20世纪80年代才首次引进。沥青焦通常采用室式焦炉法和延迟焦化法生产,最近德国又开发了回转炉法,但未工业化。室式焦炉法污染严重,故国内已淘汰,宝钢为延迟焦化法。

3.10.2 粒状沥青生产技术 20世纪80年代,国内自行研制成功粒状沥青生产工艺,并实现了工业化。其生产原理是,用泵通过雾化喷嘴将沥青雾化成细小液滴,再在冷气流中冷却成型,靠沥青自身的表面张力成为粒状沥青。

3.10.3 筑路沥青生产技术 过去的筑路沥青是以煤系中温沥青60%~80%和蒽油40%~20%的配比,进行熔融、混匀配制而成。目前德国研制成功了焦油―石油混合沥青,即30%煤沥青和70%石油沥青混合,共溶性好,粘结剂组分的分布均匀,可制作沥青混凝土,用于高速公路的路面。采用这类沥青铺路,具有施工时凝固快、路面在夏天不易变形等石油沥青的优点;同时也具有与石块的粘结力强,抗油侵蚀,易加工使用和路面坚固等焦油沥青的优点。近年来,又开发成功添加橡胶、废橡胶、废塑料等改性的煤系筑路沥青,降低了筑路沥青的成本。

3.10.4 沥青碳纤维生产技术 从煤沥青制备碳纤维的流程为:(焦油沥青)→热处理→(调制沥青)→熔融纺丝→(沥青纤维)→不熔化处理→炭化(惰性气体条件下加热)→碳纤维。该过程中最重要的工序是:预处理,通过调制使原料沥青具有充分的纺丝性;不溶化处理,使沥青纤维表面具备不熔性。
  预处理一般采用在惰性气流中干馏或减压干馏的方法,以除去原料沥青中的低分子组分,提高原料的分子量。也可以采用萃取的方法,除去原料中的游离碳和高分子不溶物。在高于沥青软化点约100℃ 的温度下直接压滤,可以除去某些降低纤维质量的喹啉不溶物或矿物组分。
 熔融纺丝所得到的纤维软化点低于其分解温度,会导致沥青纤维进一步热处理存在困难,只有通过不熔化处理才能克服。不熔化处理是氧化过程,其作用是在热反应性差的芳香族化合物中引入热反应性高的含氧官能团,生成氧桥键,使缩合环相互交联结合,在表面形成不熔的皮膜。
  由于煤沥青具有含碳率很高、易经受不熔化处理等优点,煤沥青和吹过空气的石油沥青的混合物可以作为制备熔融热解沥青碳纤维的原料,所得产品质量符合一般碳纤维的要求。其制备过程如下:上述两种物质的混合物在380℃下干馏1h,残留产物再在真空下、270~340℃进行热处理。必要时可加入二异丙苯基过氧化物于残留物中,该混合物在干燥过的氮气流中,于280℃下进行热处理。所得残留物有良好的纺丝性,形成的纤维在290℃以下氧化变成不易熔的物质,最后在1000℃下碳化,得到机械性能较好的熔融热解沥青碳纤维。
3.10.5 改质沥青生产技术
  (1)氧化、热聚法。采用间歇式加热蒸馏釜,将中温沥青放入釜底部,然后通入压缩空气进行加热氧化。氧化过程中裂解产生的芘、屈、萤蒽等物质,经过蒸馏柱,再经冷凝冷却器加以回收,蒸馏釜内的液体温度一般控制在 340~350℃。用此工艺能够提高沥青的软化点,即可制得“硬沥青”。但很难获得质量好的、合格的电极沥青。
  (2)加热聚合法。采用间歇式加热釜,用煤气直接加热,将中温沥青加入釜中加热并保温一段时间,可在常压下也可在一定压力下操作。但不通入空气进行氧化,目的是靠热聚合与蒸发蒸出低沸点物质来提高沥青的软化点,只能制得“硬沥青”,得不到质量好的改质沥青。由于该工艺流程比较简单,目前国内普遍用于生产“阳极糊”的粘结剂。
  (3)加压热聚处理法。其工艺为:用泵将熔化了的中温沥青送入方箱式加热炉,加热至420~430℃,然后依次进入5个并联的容积为2m3的反应釜。釜内保持1.0~1.2MPa、420~430℃,将热沥青保温4~6h,进行热聚合反应,然后用泵将沥青由釜底送往闪蒸塔,并用其他油类调整其软化点。塔底改质沥青自流至中间槽,定期送入沥青冷却器或沥青高置槽再冷却成型。反应器和闪蒸塔顶逸出的反应气体和油汽分别经冷凝冷却器冷凝出液体后,自流入闪蒸油槽,尾气经串联操作的洗涤塔两级洗涤后,送入加热炉。
  (4)吕特格热聚合法。该法以中温沥青为原料,先将普通的中温沥青连续地泵入反应釜,在搅拌条件下进行热聚合反应,形成“电极沥青”。馏出的挥发物气体经冷凝冷却后排入储槽;电极沥青则连续地排入产品沥青槽。尚未冷凝的气体,每吨中温沥青约为4m3/h、热值约为25000kJ/m3,可作为燃料使用。电极沥青规格可通过改变加热温度与釜内的反应时间来加以调整。电极沥青的软化点可通过添加调整油(一般为塔顶馏出物或一蒽油)加以变更。获得的普通等级电极沥青的质量指标为:软化点(Hg法)80~90℃、BI为25%~35%、QI为 6%~14%、β树脂大于19%、灰分0.3%。
  (5)Cherry―T法(简称C―T法)。该法是日本大阪煤气公司开发的以重质残油为原料进行改质精制的综合工艺流程,可以生产软化点达80℃、β树脂高达32%以上的优级改质沥青,收得率高于热聚法10%。其流程为:原料煤焦油被压送入脱水塔,将水分几乎全部脱出,煤焦油从器底抽出,送至低压脱水塔,蒸发剩余水及轻油。然后用泵将焦油送管式炉加热至400~410℃,进入反应釜。反应釜中装有特殊结构的搅拌装置,煤焦油中不稳定组分在高温、高压下缩合,由馏分中可缩合部分与沥青质结合,使沥青改质。从反应器中出来的轻油蒸汽在冷凝冷却器中水冷,并在油水分离器中将动力油、煤气和冷凝水分开。反应后的焦油经减压后进入闪蒸塔,将馏分油分开。过热蒸汽从闪蒸塔底通入,调整沥青的软化点。在闪蒸塔上部抽侧线,分别切取轻油馏分和重油馏分。自闪蒸塔下部用泵抽出沥青送至高位槽。高位槽出来的液态沥青送至造粒机,与循环水直接接触冷却造粒,由输送机送往仓库。
  (6)针状焦的生产技术。按原料不同,针状焦分为石油系和煤系两种。石油系针状焦于20世纪60年代由美国大陆石油公司开发成功并实现工业化生产。煤系针状焦20世纪80年代初由日本日铁化学和三菱化成两家公司开发成功并实现工业化。煤系针状焦的制取方法很多,但已工业化生产的只有日本,采用溶剂法。国内对煤系针状焦的制取研究尚未取得突破性进展。其简况见表1。

表1 国内外煤系针状焦的制取方法 %

项 目


国 外


国 内


真空抽提法



两段法



溶剂法



离心法



改质法



溶剂法


预处理方法类型
精料QI值
精料油对软沥青收率
技术所有者




<0.1
50
美国
 




<0.1
50
美日合作




0.1~0.2
80
日本、美国




0.1~0.2
90
美国




<0.1
50
鞍山焦耐院




0.1~0.2
65
鞍山热能所

  煤系针状焦制取的关键是除去原料中喹啉不溶物(QI)。QI值愈低,针状焦质量就愈高。要选择好有利于针状焦生成的工艺条件和操作参数。

歡迎來到Bewise Inc.的世界,首先恭喜您來到這接受新的資訊讓產業更有競爭力,我們是提供專業刀具製造商,應對客戶高品質的刀具需求,我們可以協助客戶滿足您對產業的不同要求,我們有能力達到非常卓越的客戶需求品質,這是現有相關技術無法比擬的,我們成功的滿足了各行各業的要求,包括:精密HSS DIN切削刀具、協助客戶設計刀具流程、DIN or JIS 鎢鋼切削刀具設計、NAS986 NAS965 NAS897 NAS937orNAS907 航太切削刀具,NAS航太刀具設計、超高硬度的切削刀具、醫療配件刀具設計、複合式再研磨機、PCD地板專用企口鑽石組合刀具、粉末造粒成型機、主機版專用頂級電桿、PCD V-Cut刀、捨棄式圓鋸片組、粉末成型機、航空機械鉸刀、主機版專用頂級電感、’汽車業刀具設計、電子產業鑽石刀具、木工產業鑽石刀具、銑刀與切斷複合再研磨機、銑刀與鑽頭複合再研磨機、銑刀與螺絲攻複合再研磨機等等。我們的產品涵蓋了從民生刀具到工業級的刀具設計;從微細刀具到大型刀具;從小型生產到大型量產;全自動整合;我們的技術可提供您連續生產的效能,我們整體的服務及卓越的技術,恭迎您親自體驗!!
BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 http://www.tool-tool.com / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan
Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users’ demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting tool、aerospace tool .HSS DIN Cutting tool、Carbide end mills、Carbide cutting tool、NAS Cutting tool、NAS986 NAS965 NAS897 NAS937orNAS907 Cutting Tools,Carbide end mill、disc milling cutter,Aerospace cutting tool、hss drill’Фрезеры’Carbide drill、High speed steel、Compound Sharpener’Milling cutter、INDUCTORS FOR PCD’CVDD(Chemical Vapor Deposition Diamond )’PCBN (Polycrystalline Cubic Boron Nitride) ’Core drill、Tapered end mills、CVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden Finger’PCD V-Cutter’PCD Wood tools’PCD Cutting tools’PCD Circular Saw Blade’PVDD End Mills’diamond tool. INDUCTORS FOR PCD . POWDER FORMING MACHINE ‘Single Crystal Diamond ‘Metric end mills、Miniature end mills、Специальные режущие инструменты ‘Пустотелое сверло ‘Pilot reamer、Fraises’Fresas con mango’ PCD (Polycrystalline diamond) ‘Frese’POWDER FORMING MACHINE’Electronics cutter、Step drill、Metal cutting saw、Double margin drill、Gun barrel、Angle milling cutter、Carbide burrs、Carbide tipped cutter、Chamfering tool、IC card engraving cutter、Side cutter、Staple Cutter’PCD diamond cutter specialized in grooving floors’V-Cut PCD Circular Diamond Tipped Saw Blade with Indexable Insert’ PCD Diamond Tool’ Saw Blade with Indexable Insert’NAS tool、DIN or JIS tool、Special tool、Metal slitting saws、Shell end mills、Side and face milling cutters、Side chip clearance saws、Long end mills’end mill grinder’drill grinder’sharpener、Stub roughing end mills、Dovetail milling cutters、Carbide slot drills、Carbide torus cutters、Angel carbide end mills、Carbide torus cutters、Carbide ball-nosed slot drills、Mould cutter、Tool manufacturer.
Bewise Inc. www.tool-tool.com
ようこそBewise Inc.の世界へお越し下さいませ、先ず御目出度たいのは新たな
情報を受け取って頂き、もっと各産業に競争力プラス展開。
弊社は専門なエンド・ミルの製造メーカーで、客先に色んな分野のニーズ、
豊富なパリエーションを満足させ、特にハイテク品質要求にサポート致します。
弊社は各領域に供給できる内容は:
(1)精密HSSエンド・ミルのR&D
(2)Carbide Cutting tools設計
(3)鎢鋼エンド・ミル設計
(4)航空エンド・ミル設計
(5)超高硬度エンド・ミル
(6)ダイヤモンド・エンド・ミル
(7)医療用品エンド・ミル設計
(8)自動車部品&材料加工向けエンド・ミル設計
弊社の製品の供給調達機能は:
(1)生活産業~ハイテク工業までのエンド・ミル設計
(2)ミクロ・エンド・ミル~大型エンド・ミル供給
(3)小Lot生産~大量発注対応供給
(4)オートメーション整備調達
(5)スポット対応~流れ生産対応
弊社の全般供給体制及び技術自慢の総合専門製造メーカーに貴方のご体験を御待ちしております。
Bewise Inc. talaşlı imalat sanayinde en fazla kullanılan ve üç eksende (x,y,z) talaş kaldırabilen freze takımlarından olan Parmak Freze imalatçısıdır. Çok geniş ürün yelpazesine sahip olan firmanın başlıca ürünlerini Karbür Parmak Frezeler, Kalıpçı Frezeleri, Kaba Talaş Frezeleri, Konik Alın Frezeler, Köşe Radyüs Frezeler, İki Ağızlı Kısa ve Uzun Küresel Frezeler, İç Bükey Frezeler vb. şeklinde sıralayabiliriz.
BW специализируется в научных исследованиях и разработках, и снабжаем самым высокотехнологичным карбидовым материалом для поставки режущих / фрезеровочных инструментов для почвы, воздушного пространства и электронной индустрии. В нашу основную продукцию входит твердый карбид / быстрорежущая сталь, а также двигатели, микроэлектрические дрели, IC картонорезальные машины, фрезы для гравирования, режущие пилы, фрезеры-расширители, фрезеры-расширители с резцом, дрели, резаки форм для шлицевого вала / звездочки роликовой цепи, и специальные нано инструменты. Пожалуйста, посетите сайт www.tool-tool.com для получения большей информации.
BW is specialized in R&D and sourcing the most advanced carbide material with high-tech coating to supply cutting / milling tool for mould & die, aero space and electronic industry. Our main products include solid carbide / HSS end mills, micro electronic drill, IC card cutter, engraving cutter, shell end mills, cutting saw, reamer, thread reamer, leading drill, involute gear cutter for spur wheel, rack and worm milling cutter, thread milling cutter, form cutters for spline shaft/roller chain sprocket, and special tool, with nano grade. Please visit our web www.tool-tool.com for more info.