Wednesday, October 24, 2007

加工不锈钢的实例 www.tool-tool.com

Bewise Inc. www.tool-tool.com Reference source from the internet.

不锈钢的用途很广,切削加工的实例也很多,在这里仅举几个切削加工的实例,以供参考。

车 削:工件材料为1Cr18Ni9Ti,工件尺寸为Ø900 mm×720 mm。原用YG8硬质合金车刀,刀具几何参数g0=15°~18°,a0=6°~8°,kr=75°,ls=-5°~-8°;切削用量为Vc=28 m/min,ap=0.3~0.5 mm,f=0.16mm/r,精车一刀需刃磨28次车刀,且工件表面接刀痕十分明显。后改用YG8N硬质合金车刀,除将切削速度提高到42.4m/min 外,其他条件相同,精车一刀外圆,仅需磨刀5次,工件表面粗糙度Ra为3.2μm,接刀痕也不明显。

车螺纹:工件 材料为1Cr18Ni9Ti,螺纹规格为M20×2.5。原用YG8硬质合金,Vc=10 m/min,f=2.5 mm/r,ap=0.3~0.4 mm,刀具刃磨一次加工不了一件。改用813硬质合金,在Vc=36 m/min的条件下,可加工两件以上,效率和刀具耐用度可提高两倍以上。

铣 削:工件材料为Cr17Ni2,铣削平面,切削用量为Vc=90~100 m/min,ap=3~4 mm,af=0.15 mm/z。刀具为可转位端铣刀,刀具材料为YW4,刀具几何参数为g0=5°,a0=8°,kr=75°,ls=5°。刀具耐用度为41 min。

镗 孔:工件材料为1Cr18Ni9Ti,刀具材料原用YG6和YG10H硬质合金,刀具几何参数为g0=20°,a0=8°,kr=75°,ls=- 3°。切削用量为Vc=20 m/min,ap=3 mm,f=0.32mm/r。在相同的条件下,YG6的刀具耐用度为15 min,且不断屑而粘刀,YG10H的刀具耐用度为60 min,而且切削质量良好。

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 TEL:+886 4 24710048 / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

Welcome to BW tool world! We are an experienced tool maker specialized in cutting tools. We focus on what you need and endeavor to research the best cutter to satisfy users demand. Our customers involve wide range of industries, like mold & die, aerospace, electronic, machinery, etc. We are professional expert in cutting field. We would like to solve every problem from you. Please feel free to contact us, its our pleasure to serve for you. BW product including: cutting toolaerospace tool .HSS Cutting toolCarbide end millsCarbide cutting toolNAS Cutting toolCarbide end millAerospace cutting toolФрезерыCarbide drillHigh speed steelMilling cutterCVDD(Chemical Vapor Deposition Diamond )PCBN (Polycrystalline Cubic Boron Nitride) Core drillTapered end millsCVD Diamond Tools Inserts’PCD Edge-Beveling Cutter(Golden Finger’PCD V-Cutter’PCD Wood tools’PCD Cutting tools’PCD Circular Saw Blade’PVDD End Mills’diamond tool Single Crystal Diamond Metric end millsMiniature end millsСпециальные режущие инструменты Пустотелое сверло Pilot reamerFraisesFresas con mango PCD (Polycrystalline diamond) FreseElectronics cutterStep drillMetal cutting sawDouble margin drillGun barrelAngle milling cutterCarbide burrsCarbide tipped cutterChamfering toolIC card engraving cutterSide cutterNAS toolDIN toolSpecial toolMetal slitting sawsShell end millsSide and face milling cuttersSide chip clearance sawsLong end millsStub roughing end millsDovetail milling cuttersCarbide slot drillsCarbide torus cuttersAngel carbide end millsCarbide torus cuttersCarbide ball-nosed slot drillsMould cutterTool manufacturer.

Bewise Inc. www.tool-tool.com

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