Wednesday, October 24, 2007

怎样对不锈钢进行攻丝? www.tool-tool.com

Bewise Inc. www.tool-tool.com Reference source from the internet.

在不锈钢上攻丝比在普遍钢材上攻丝要困难得多。经常出现由于扭矩大,丝锥被“咬死”在螺孔中,崩齿或折断,螺纹表面不光,沟纹,尺寸超差,乱扣和丝锥磨损严重等现象。因此,攻制不锈钢螺纹时应采取相应的技术措施加以解决。

1) 攻制不锈钢螺纹时,“胀牙”现象比较严重,丝锥容易“咬死”在孔中,所以螺纹底孔应适当加大。一般情况下,螺距为1mm以下的螺纹底孔直径等于公称直径减去螺距;螺距大于1mm时,螺纹底孔直径等于公称直径减去1.1倍螺距。

2) 选择合适的丝锥和合理的切削用量,是关系到攻丝质量的关键。丝锥材料,应选含钴或铝超硬高速钢;主偏角和螺距、丝锥把数有关,头锥kr=5°~7°,二锥、三锥为kr=10°~20°;校准部分一般取3~4扣螺纹长度,并有0.05~0.1mm/100 mm的倒锥;容屑槽方向一般取b=8°~15°,可以控制切屑流动方向,对于直槽丝锥,可以将丝锥前端改磨成螺旋形;丝锥的前角一般为gp=15°~20°,后角为8°~12°。

3) 可采用无槽丝锥对不锈钢攻丝,见图10。使用无槽丝锥挤丝前的底孔直径为:d0=dw-(0.5-0.6)P

式中:dw——工件螺纹外径,mm;
P——螺距。

4)不锈钢攻丝时,应保证有足够的冷却润滑液。通常可选用硫化油+15%~20%CCl4;白铅油+机油或其他矿物油;煤油稀释氯化石蜡等。

5) 在攻丝的过程中,万一丝锥折断,可将工件放在硝酸溶液中进行腐蚀,可以很快将高速钢丝锥腐蚀,而不报废工件。

BW Bewise Inc. Willy Chen willy@tool-tool.com bw@tool-tool.com www.tool-tool.com skype:willy_chen_bw mobile:0937-618-190 Head &Administration Office No.13,Shiang Shang 2nd St., West Chiu Taichung,Taiwan 40356 TEL:+886 4 24710048 / FAX:+886 4 2471 4839 N.Branch 5F,No.460,Fu Shin North Rd.,Taipei,Taiwan S.Branch No.24,Sec.1,Chia Pu East Rd.,Taipao City,Chiayi Hsien,Taiwan

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Bewise Inc. www.tool-tool.com

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